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Merck Automation Specialist in Rahway, New Jersey

Job Description

The Automation Engineering (Auto Eng) Team within the Pharmaceutical Operations Engineering (POE) Department is seeking an experienced Automation Engineer to join the Rahway Auto Eng team. As an Automation Engineer, you will play a crucial role in supporting the process automation systems within clinical manufacturing.

The Automation Specialist - Engineering Auto Eng position will report to the Director, Engineering, Automation Lead position and will be a member of the Auto Eng Team at the Rahway NJ facility. The Auto Eng Team is responsible for the development of new technologies/capabilities, execution of capital and non-capital improvement projects, and the automation systems spanning various clinical manufacturing facilities. In this role, you will be responsible for optimizing, designing, implementing, and maintaining automated manufacturing process systems in compliance with industry regulations and standards. Your contribution will be essential to the efficient operation of our clinical manufacturing processes.

Responsibilities:

Automation/Operation Technology:

  • Collaborate with divisional/enterprise Information teams, global infrastructure, and risk/security organizations to provide appropriate support for project deliverables and ongoing operations.

  • Develop and implement automation solutions using PLC programming.

  • Possess proficiency in Industrial Networking and Analog/Metrology concepts to establish effective communication between systems and devices.

  • Apply expertise in control systems and control strategies to optimize process performance.

  • Actively participate in site tier processes, supporting continuous improvement initiatives.

  • Provide on-floor support for clinical manufacturing activities and client services support for business area applications.

  • Continuously develop and maintain technical knowledge to ensure efficient operation of various automated processing and operational technology systems.

  • Troubleshoot challenging equipment and automation issues, implement system changes, and conduct investigations to improve manufacturing performance.

  • Support and execute corrective actions for investigations related to automation/OT or IT systems.

  • Participate in audits and training programs as the subject matter expert (SME) for area of responsibility.

Data:

  • Utilize data science and data processing tools to analyze and interpret data for process optimization and decision-making.

  • Proficiently work with databases, including querying structure/relationships/recursion, for data retrieval and management.

  • Utilize programming languages such as Python or C to interact with databases and extract/insert data.

  • Support a suite of reporting, analytics, and visualization solutions that assist local clinical operations and administrative business processes.

Pharmaceutics & Regulations:

  • Apply knowledge of pharmaceutics and drug development/design principles, as well as sterile fill finish processes, to ensure optimal automation in pharmaceutical manufacturing.

  • Understand and adhere to CFR, GMP, and data integrity regulations to ensure compliance with regulatory requirements.

  • Execute and develop appropriate system validation, change control, and testing documentation.

  • Maintain familiarity with system life cycle documentation methodology for accurate and comprehensive documentation throughout the automation process.

  • Keep automation systems validated and compliant with Current Good Manufacturing Practices (cGMP) as part of an ongoing lifecycle management program.

Minimum Education Requirements

  • Bachelor's degree in Engineering, Science, Information Technology, or related field with 2+ years’ experience.

Preferred Education Requirements

  • Advanced degree preferred.

Requirements:

  • Proven experience in automation engineering, preferably in the pharmaceutical industry or a regulated environment.

  • Strong proficiency in PLC programming using Ladder Logic and Structured Text.

  • Solid understanding of Industrial Networking and protocols (Ethernet, AS-i, PROFINET), Analog/Metrology, and SCADA control systems.

  • Experience with data science and data processing tools for effective data analysis.

  • Proficient in working with SQL and JSON databases.

  • Programming skills in languages such as Python or C for data management.

  • Knowledge of pharmaceutics, drug development/design, and/or sterile fill finish.

  • Familiarity and understanding with CFR, GMP, and data integrity regulations.

  • Experience with system life cycle documentation methodology.

  • Demonstrated strong interpersonal skills with the ability to influence and support others through a culture of inclusion, feedback, and empowerment.

  • Standard Operating Procedure (SOP) development and review.

  • Direct support of validation activities and all other associated computer system quality functions.

  • Applies general knowledge of company business developed through education or past experience.

Join our team and contribute to the success of our pharmaceutical manufacturing operations by ensuring efficient and compliant automation systems.

NOTICE FOR INTERNAL APPLICANTS

In accordance with Managers' Policy - Job Posting and Employee Placement, all employees subject to this policy are required to have a minimum of twelve (12) months of service in current position prior to applying for open positions.

If you have been offered a separation benefits package, but have not yet reached your separation date and are offered a position within the salary and geographical parameters as set forth in the Summary Plan Description (SPD) of your separation package, then you are no longer eligible for your separation benefits package. To discuss in more detail, please contact your HRBP or Talent Acquisition Advisor.

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Employees working in roles that the Company determines require routine collaboration with external stakeholders, such as customer-facing commercial, or research-based roles, will be expected to comply not only with Company policy but also with policies established by such external stakeholders (for example, a requirement to be vaccinated against COVID-19 in order to access a facility or meet with stakeholders). Please understand that, as permitted by applicable law, if you have not been vaccinated against COVID-19 and an essential function of your job is to call on external stakeholders who require vaccination to enter their premises or engage in face-to-face meetings, then your employment may pose an undue burden to business operations, in which case you may not be offered employment, or your employment could be terminated. Please also note that, where permitted by applicable law, the Company reserves the right to require COVID-19 vaccinations for positions, such as in Global Employee Health, where the Company determines in its discretion that the nature of the role presents an increased risk of disease transmission.

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Effective September 5, 2023, employees in office-based positions in the U.S. will be working a Hybrid work consisting of three total days on-site per week, generally Tuesday, Wednesday and either Monday or Thursday, although the specific days may vary by site or organization, with Friday designated as a remote-working day, unless business critical tasks require an on-site presence. This Hybrid work model does not apply to, and daily in-person attendance is required for, field-based positions; facility-based, manufacturing-based, or research-based positions where the work to be performed is located at a Company site; positions covered by a collective-bargaining agreement (unless the agreement provides for hybrid work); or any other position for which the Company has determined the job requirements cannot be reasonably met working remotely. Please note, this Hybrid work model guidance also does not apply to roles that have been designated as “remote”.

Under New York State, Colorado State, Washington State, and California State law, the Company is required to provide a reasonable estimate of the salary range for this job. Final determinations with respect to salary will take into account a number of factors, which may include, but not be limited to the primary work location and the chosen candidate’s relevant skills, experience, and education.

Expected salary range:

$83,100.00 - $130,900.00

Available benefits include bonus eligibility, health care and other insurance benefits (for employee and family), retirement benefits, paid holidays, vacation, and sick days. For Washington State Jobs, a summary of benefits is listed here (https://www.benefitsatmerck.com/) .

Search Firm Representatives Please Read Carefully

Merck & Co., Inc., Rahway, NJ, USA, also known as Merck Sharp & Dohme LLC, Rahway, NJ, USA, does not accept unsolicited assistance from search firms for employment opportunities. All CVs / resumes submitted by search firms to any employee at our company without a valid written search agreement in place for this position will be deemed the sole property of our company. No fee will be paid in the event a candidate is hired by our company as a result of an agency referral where no pre-existing agreement is in place. Where agency agreements are in place, introductions are position specific. Please, no phone calls or emails.

Employee Status:

Regular

Relocation:

Domestic

VISA Sponsorship:

No

Travel Requirements:

10%

Flexible Work Arrangements:

Not Applicable

Shift:

1st - Day

Valid Driving License:

No

Hazardous Material(s):

N/A

Requisition ID: R288694

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